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Common Conveyor Belt Issues and How Belt Trackers Can Solve Them
Conveyor belts are essential components in many industries, from manufacturing and mining to food processing
and logistics. However, like any mechanical system, conveyor belts can encounter issues that disrupt operations,
increase maintenance costs, and reduce productivity. One effective solution to these problems is the use of belt
trackers. This blog will explore common conveyor belt issues and how belt trackers can address them.
Common Conveyor Belt Issues
1. Belt Misalignment
Belt trackers conveyor misalignment occurs
when the belt strays from its route; thus, the
edges of the belt may wear unevenly. Other
possible damages include breakdown of parts
and
materials
spilling.
Environmental
conditions or changes in tension and faulty
installation may be the causes.
2. Material Spillage
Material spillage
is very common with
conveyor systems where the belts are not
straight. Materials spill from conveyor belts
lead to product wastage, safety risks, and
additional
cleaning
and
maintenance
operations.
3. Excessive Wear and Tear
Running a misaligned belt constantly may lead
to an accelerated rate of wear and tear of both
the belt and the conveyor structure. This
reduces the equipment life span and is
accompanied by costly repair or replacement.
4. Slippage
Slippage of the conveyor belt occurs when it
loses grip on the pulleys. This happens when
the tensioning is not appropriate or if there is
contamination on the belt surface. Slippage
may result in reduced efficiency in the operation and can cause a halt.
5. Tracking Problems
Tracking problems occur when the conveyor belt cannot center on the rollers. It is caused by uneven loading, worn
rollers, or structural issues in the airscrape conveyor system.
How Belt Trackers Solve Conveyor Belt Issues
Belt trackers are designed to maintain conveyor belts in the right alignment, thus preventing the occurrence of
many common problems. Here's how they can address specific issues:
1. Preventing Belt Misalignment
Belt trackers are furnished with sensors and guiding mechanisms that determine and correct any deviation made
by the belt. They are used to guide the belt gently back on to its centerline without interruption, hence providing
smooth and continuous functioning. By avoiding misalignment, belt trackers conveyor reduce wear to the edges
of the belts and conveyor parts.
2. Prevention of Material Spillage

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With correct alignment, belt tracker also prevents excessive spillage of materials. Not only does this decrease loss
in products but also safety at work, which saves time and efforts used in cleaning up spills.
3. Longer Equipment Life
Misaligned belts can create extensive damage over time, but a belt tracker ensures that the belt is working within
its track, which increases the life of the belt and minimizes the costs of maintaining the conveyor system.
4. Prevention of Slippage for Enhanced Efficiency
Some advanced belt trackers can detect and adjust belt tension, reducing the likelihood of slippage. Proper
tensioning ensures the belt maintains optimal grip on the pulleys, improving operational efficiency and reducing
energy consumption.
5. Enhancing Overall System Stability
Belt tracker stabilize the conveyor system by maintaining consistent belt tracking. This leads to fewer disruptions,
less downtime, and better overall performance of the conveyor system.
Types of Belt Trackers
There are several types of belt trackers available, which all focus on specific conveyor systems and purposes:
Automatic Trackers: They involve sensing and actuation. Because of this, they monitor the continuous process of
belt alignment continuously by themselves without any intervention of their human counterpart.
Fixed Trackers: Suitable for either smaller or less complex systems, fixed trackers function just like simple
mechanical guides-keeping the belt in perfect shape.
Pivot Trackers: Pivot devices that are correcting misalignments make them appropriate for systems that experience
great movement from the belt.
How to Properly Utilize Belt Trackers
For the optimal functioning of the belt tracker, the following best practices can be adopted:
Inspection: Periodic inspection that checks on whether the belt tracker is operating efficiently or otherwise identifies
any possible malfunctioning that would need urgent attention.
Installation: Ensure proper installation of the tracker based on the manufacturer's requirements.
Compatibility Check: Use a belt tracker that matches the requirements and specifications of your conveyor system.
Conclusion
Misalignment, material spillage, and slippage are some of the issues with belt trackers conveyors that can cause
significant disruption in industrial operations. The best solution for this is an efficient and cost-effective belt tracker,
ensuring proper alignment of the belt, reducing wear and tear, and enhancing system stability. With the right belt
tracking system and best practices, businesses can improve productivity, reduce downtime, and extend the
lifespan of their conveyor systems.
If your conveyor system suffers from recurrent problems, add belt trackers to your workflow—they might be the
difference-maker you've been looking for.